Cast Polyurethane Elastomer Solution
At Zealot, our Cast Polyurethane Elastomer Solution is engineered to deliver precise metering, mixing, and casting performance, ensuring accurate ratios, consistent quality, and smooth application across diverse industrial requirements — helping businesses enhance productivity while minimizing material waste.
Precision Dispensing Systems
What is Cast Polyurethane Elastomer Solution?
A Cast Polyurethane Elastomer Solution is an advanced system designed to meter, mix, and dispense two liquid components with high precision. It automatically combines these materials to eliminate air bubbles and ensure uniform consistency, making it ideal for producing hard PU products such as durable seals, strong wheels, and other robust industrial components.
Core Processes of Polyurethane Dispensing
Mixing
Metering
Dispensing
Curing
Heating
Types of
Cast Polyurethane Elastomer Solution
Automatic Mixing, Metering and Dispensing
The Automatic Mixing, Metering and Dispensing system delivers precise hot casting of polyurethane elastomers with dynamic mixing up to 2800 RPM and accurate flow control. Its stainless steel tanks, recirculating system, and PLC-based automation ensure uniform heating, minimal waste, and reliable operation, while features like heated hoses, automatic head cleaning, and multi-color capability provide flexibility for advanced production needs.
| Technical Specifications | Key Features |
|---|---|
| Material: Polyurethane Elastomer | Precision: Precise, automated metering pumps. |
| Dispensing Type: Pouring | Maintenance: Recirculating and auto-clean head for minimal waste and easy upkeep. |
| Mixing Type: Dynamic | Durability: Durable, stainless-steel body with a powder-coated finish. |
| Tank Sizes: 50, 100, 150, 200 liters | Upgrades: Modular software for future expansions. |
| Working Temperature: Up to 130°C | Customization: Ability to add up to four colors. |
| Mixing Speed: Up to 2800 RPM | Temperature Control: Advanced heating system with insulated tanks. |
| Flow Rate: 12 kg/min | Reliability: A pneumatic valve system for accurate dispensing. |
| Working Pressure: Up to 7 bars |
Manual Mixing, Metering and Dispensing
The Manelamix Manual Flexible Metering and Dispensing Station is engineered for precision and durability, offering controlled pouring of melted materials with customizable tank sizes and independent temperature management. Its stainless-steel Grade 304 construction, modular design, and pneumatic valve system ensure reliable performance in demanding environments, while the sealed tanks and optional stirrer maintain material integrity for extended use.
| Technical Specifications | Key Features |
|---|---|
| Material: Material in melted form | Stainless Steel Tanks: Grade 304, compatible with most materials. |
| Dispensing Type: Pouring | Flexible Loading: Top/bottom loading, vacuum or inert operation. |
| Available Tank Sizes: 50, 100, 150, 200, 300 liters | Sealed Storage: Tanks double as storage if material isn’t used immediately. |
| Tank Quantity: Upto 12 nos | Efficient Mixing: Optional stirrer for degassing and bubble removal. |
| Working Temperature: Up to 130°C | Strong Build: SS body with MS powder-coated frame for durability. |
| Working Pressure: Up to 7 bar | Easy Operation: Minimal automation, low-skill friendly. |
| FTank Construction: Stainless Steel Grade 304 | Independent Heating: Each tank heated and insulated separately. |
| Operation: Manual with pneumatic valve system | Modular Design: Components can be separated anytime. |
| Design: Modular – components can be separated independently | Accurate Weighing: Built-in scale for precise ratio control. |
| Measurement: Weighing value measured using weighing scale as per ratio requirement |
Product Example
Products Made with Cast Polyurethane Elastomers
Star Feeder
Polyurethane Curtain sweep gear
Polyurethane Slide grinding machine
Polyurethane Roller Coating
Polyurethane Support ring
Polyurethane Vulkollan(r) rolls and whells
Polyurethane Jetty fenders
Polyurethane Cutting boards
Polyurethane Pump parts
Polyurethane Spray protection caps
Industries We Serve
High-Precision Systems Built for Your Sector
Footwear Manufacturing
Automotive Components
Furniture & Bedding
Construction & Insulation
Air Filters & Gaskets
Wheels & Rollers
Electronics & Electrical
Adhesives & Sealants
Key Features & Benefits
Advantages that enhance your production efficiency.
- High Abrasion Resistance
- Excellent Load-Bearing Capacity
- Superior Chemical and Oil Resistance
- Wide Hardness Range
- High Tensile Strength and Tear Resistance
Why Choose Zealot?
A Legacy of Trust and Technological Leadership
When you partner with us, you're not just getting a machine—you're getting a complete solution built on our years of experience. We make it our business to ensure your success.
Specialized Expertise
Innovative
Solutions
High-Quality Production
Comprehensive Support
Engineered for Durability
