High-Precision Automatic Cast Polyurethane Elastomer Solution
Engineered for manufacturers who cannot afford inconsistency.
Zealot's Automatic MMD Systems are purpose-built for processing hot and cold cast polyurethane elastomers with pinpoint accuracy — delivering exact chemical ratios, controlled temperatures, and consistent output on every single pour. Whether you're casting industrial wheels, heavy-duty rollers, or precision-molded components, our PLC-controlled dispensing systems eliminate the variables that cost you material, time, and margin.
With over 30 years of polyurethane engineering experience and 100+ machines delivered across 4+ countries, Zealot Inc. is the precision partner Indian and global manufacturers trust when quality is non-negotiable.
The PU Processing Challenge
Manual polyurethane mixing has its limits — and in industrial production, those limits show up fast.
Every manufacturer starts somewhere. But as production scales, manual and semi-automatic operations begin to expose real, costly problems that are difficult to control and impossible to ignore. Here's what your team is likely dealing with on every shift:
- Incorrect mix ratios - A few grams off on the isocyanate-to-polyol ratio changes the final hardness, tensile strength, and wear resistance of the cast part. Human hands cannot guarantee gram-level precision, shift after shift.
- Air entrapment and surface voids - Without controlled mixing speeds and vacuum degassing, air becomes embedded in the material — producing surface bubbles and internal voids that compromise the structural integrity of the finished part.
- Temperature-driven viscosity inconsistency - PU components are highly temperature sensitive. Without jacketed, heated tanks maintaining precise temperatures, viscosity fluctuates — leading to flow irregularities, short shots, and rejected parts.
- Operator dependency - Quality becomes a function of who is on shift. When your best operator is absent, your rejection rate climbs.
- Material waste at every pour - Mixing head purging, incorrect ratios, and cured material in the lines represent direct, measurable material losses — losses that compound across thousands of production cycles.
- Slow throughput - Manual systems simply cannot match the cycle rates that modern industrial customers demand. Every bottleneck at the dispensing station costs you capacity.
The Benefits of Upgrading to Automatic
Switching from manual to a fully automated MMD system is not a capital expense — it is a production decision that pays for itself.
Technical Specifications & Features
Automatic Mixing, Metering & Dispensing System (2K / 3K)
| Specification | Detail |
|---|---|
| Material | Polyurethane Elastomer |
| Dispensing type | Pouring |
| Mixing type | Dynamic |
| Tank sizes | 50L, 100L, 200L, 300L, 800L |
| Working temperature | Up to 130°C |
| Mixing speed | Up to 2,800 RPM |
| Flow rate | As per Customer req |
| Working pressure | Up to 7 bar |
| Colour capability | Up to 4 colours |
| Control system | PLC-based automation with LCD touchscreen |
Applications — What You Can Produce
Zealot MMD systems are used across the full spectrum of cast polyurethane production. Typical end-products manufactured with our dispensing systems include:
Cast polyurethane wheels and casters, heavy-duty industrial rollers, Vulkollan rolls, conveyor roller coatings, pipeline pigs and pipeline inspection gauges, hydrocyclone liners, screen panels and tensioned screens, jetty and marine fenders, pump housing liners, support rings and guide bushings, curtain sweep gears, scraper blades and squeegees, star feeders, cutting boards and processing surfaces, precision gaskets and O-rings, slide and grinding machine components, polyurethane rods and sheets (semi-finished stock), spray-protection caps, and custom-molded components to client-supplied molds.
If it is cast from two-component polyurethane elastomer, it can be produced on a Zealot system.
Industries We Serve
High-Precision Systems Built for Your Sector
Automotive & OEM Manufacturing
Mining & Heavy Industry
General Manufacturing & Material Handling
Oil & Gas
Wind Energy
Footwear Manufacturing
Why Choose Zealot?
A Legacy of Trust and Technological Leadership
When you partner with us, you're not just getting a machine—you're getting a complete solution built on our years of experience. We make it our business to ensure your success.
Specialized Expertise
Innovative
Solutions
High-Quality Production
Comprehensive Support
Engineered for Durability
